‘Goood’ results for Interquell with Mondi’s paper-based FlexiBags: packaging made from renewable materials, reducing plastic and CO2 footprint
Mondi creates sustainable paper-based packaging for Goood, Interquell’s sustainable alternative to organic pet food brands
By using packaging made from renewable resources, Mondi reduces plastic usage and CO2 footprint with innovative paper-based FlexiBags
Collaborative approach means Mondi supports Interquell in meeting their sustainability commitments
15 January 2021 – Mondi, a global leader in packaging and paper, is launching two new paper-based bags for German pet food producer Interquell, delivering both consumer convenience and sustainability benefits.
100% recyclable corrugate
Sustainable alternative to single-use plastic
Complete solution for bottle multi-packs
Blue Box Partners, the pan-European Alliance of suppliers for corrugated board packaging solutions, has launched ECOGRIP, a corrugated alternative to shrink wrap for the multi-packing of a wide range of bottles that builds on the growing consumer demand for sustainable packaging.
Essentra to launch latest consumer research results on packaging functionality at ThePackHub webinar
Essentra Tapes is to showcase findings from its latest consumer survey at the ‘Packaging Insight’ webinar hosted by ThePackHub on 16th February 2021.
From identifying the packs that frustrate and delight us to understanding the features consumers value, the views of 1000 members of public from across the UK will be shared, highlighting key insights around packaging functionality, and demonstrating the role it plays in all our lives.
Exclusive, informative, secure and sustainable
12 January 2021 – Mondi, a global leader in sustainable packaging and paper, received eight awards in three categories at this year's WorldStar Packaging awards. In this annual competition of the World Packaging Organisation, judges from 55 countries recognised achievements in packaging innovation and technologies worldwide, with a focus on sustainability, product protection and end-user convenience.
Belgian milk producer Inex has selected Sidel’s aseptic PET packaging line to help meet a growing demand for locally produced milk, prompted by the COVID-19 restrictions in March. Thanks to Sidel’s new and sustainable packaging line, Inex plans to boost production capacity by supplying ultra-high-temperature (UHT) milk products in PET bottles.
Do you know the tapes printed with "Action" that bundle several products into multipacks in the supermarket? Or the transparent bands that hold together the different sized goods ordered online in the shipping carton? Do you take all the information about zucchinis, bananas or apples in cardboard trays that you buy in the vegetable section at retail from printed bands? Are you familiar with the bands that hold together stacked printed items, cardboard or corrugated cardboard in such a way that the edges of the fragile products are not damaged? Or have you ever bought convenience food or other products where a double-side printed band up to 100 mm wide, for example, holds a tray packaging securely together and at the same time takes care of all the communication around the product? That - and much more - is banding.
How banding works
In banding, a band of paper or film up to 100 mm wide is placed around one or more products by a banding machine and welded with the use of a sonotrode with ultra-sonic technology or, in fewer cases, with a hot wedge. Glue or other adhesives are not used. The continuously adjustable tension of the band varies depending on the properties of the product or application. It reacts to the resistance of the product to be banded. For soft and fragile products, the band tension is alternatively controlled by a fixed length or soft length. Also possible: Sensors measure the product to be banded and automatically adjust the band length. This variant is used, for example, when banding mail packages of different sizes that are fed to the banding machine by a conveyor belt (end-of-line automation).
Printed and unprinted bands
Depending on the application, bands are used unprinted, printed on one or both sides in advance using the flexographic printing process, and additionally or exclusively printed with a thermal transfer printer during banding. While the flexographic printing process focuses on the branding of the product, thermal transfer printing is used to print variable information such as the producer, the best-before date, the batch number, the weight or a bar code. Printed bands therefore also replace labels. Unprinted bands are often used in intralogistics when logistical units have to be formed to simplify processes.
Different banding machines for different applications
Depending on the production volume and requirements, different banding machines are used: mobile stand-alone models or fully automatic banding machines integrated into the production line.
In the simpler standalone models, the banding process is usually triggered manually (e.g. via a foot pedal).
In automated applications, sensors and I/O or bus-based interfaces come into play. Example: A robot holds the product to be banded in the banding machine, the sensor confirms the presence of the product and the banding process is triggered via the interface.
In fully automatic applications, the banding process is triggered by a PLC (programmable logic controller). Depending on the application, the process is optimized by different signals and factors. Depending on the machine design and the system concept, a performance of up to 300 products per minute or 100 banding processes per minute can be achieved.
Banding is environmentally friendly
Banding stands for "only as much packaging as necessary". Bands often replace shrink films or sleeves, thereby significantly reducing plastic and material consumption. Ultrasonic banding machines are also extremely energy-efficient and thus help to reduce CO2 emissions. Because a banding machine with integrated thermal transfer printer also replaces the labeling machine, additional material and energy can be saved depending on the application. In most countries, bands made of coated paper are recycled via the paper cycle. If the band has to be made of paper, but the proportion of foreign material must not exceed 5%, our partially coated paper is used. Bands made of film are made of pure and high-quality PP, HDPE or PLA. The amount of recycled material is at least 20% for all foils. The thinnest film (FTU) has a thickness of 50 my. All banding films are considered mono-material and are 100% recyclable.
Banding stands for frustration-free packaging
Banding not only reduces plastic and packaging material, but also stands for frustration-free packaging. Bands can be opened by hand without any problems: Either at the weld seam in the case of bands made of film or at any position in the case of bands made of paper. Amazon shows what constitutes frustration-free packaging and how important it is in the video Frustration Free Packaging.
The majority of takeaway meals are packed, transported, and served in single-use plastic containers, most of which are then either burnt or dumped in our oceans. On top of this, take away packaging is ghastly - it's cheap, flimsy and however appealing the meal inside, the packaging completely detracts from the consumer experience.
Take Back is designed to be easy to clean for reusability and stackable for ease of storage. The double-walled construction helps ensure the temperature of the meals is maintained through delivery. The structural design of this particular example is reminiscent of a pagoda for specific use by Asian cuisine proprietors and purposely unbranded for flexibility of use by different restaurants. The design also serves as a desirable container beautiful enough to be proudly placed on the dinner table.
The concept envisages a returnable system whereby the container provider hosts a platform for use by members - namely, local restaurants and cafes. Members deliver meals in 'Take Back' containers, consumers then keep hold of them and return them during their next delivery. The infrastructure for tracking the location of the containers for retrieval is already in place via platforms such as Deliveroo and Just Eat and one can easily imagine a small deposit system paid for by consumers to help validate the investment in the reusable packaging.
Dove just launched its first-ever refillable deodorant—and it's guaranteed to last a lifetime.
Available at Target and Walmart stores across the U.S., the launch is a part of Unilever's mission to help care for the planet by creating a closed-loop economy.
However, what makes this deodorant so innovative is how beautiful it is—and how pleasurable it feels to hold. The silver and white stainless steel refillable case has rounded corners. The top cap features a white matte finish that looks high-end, paired with a silver base. It is a thoughtful design that fits nicely in the palm of your hand.
“It’s taken years to perfect the sleek ergonomic design,” explains Dawn Hedgepeth, Unilever's general manager and vice president, Deodorants, Men's Grooming, Hand & Body Lotion. “I personally love it — sometimes I call it the iPhone of deodorants,” she says.
Dove worked with international campaign group A Plastic Planet to revolutionize its use of materials. Together, the partners worked with Dutch design consultancy VanBerlo to create the package.
Sjoerd Hoijinck, design and innovation director, VanBerlo says, "Dove refillable deodorant gives you back an experience not unlike a Swiss army knife—a quality object that is personal and ages well over time.”
Sustainable By Design—And Made To Withstand 900 Pounds of Weight
Dove says its new deodorant fulfills its promise of 'buy once and use it for a lifetime.'
But can a deodorant case really last a lifetime?
"It is made from super durable stainless steel," Hedgepeth explains. "This stainless steel is able to withstand nearly 900 pounds of weight — which essentially means you can drive a car over it and not break it…that is something I consider beauty for a lifetime.”
How It Works
The device is beautifully simple to use and delivers a mess-free experience. Opening the box, consumers see the refillable case and one plastic refill. The refill package comes with two plastic containers in one box. Take the refill out of its plastic container, put it on the stainless steel base, then twist it to lock it in place.
"Often what we’ve seen with things like refillable products is that the cardboard that they use or the shape, or formulation, can lead to messiness or melting—and just a sub-par product experience that people don't enjoy," says Hedgepeth.
She continues, "We feel strongly that we should be creating solutions that don’t require people to make a trade-off between doing something great for the planet and doing something that they enjoy —something that just feels delightful and provides a great usage experience."
The team at Dove seems to have succeeded, without compromise. The refillable case is cute, portable, and works well. We were sent one to test.
Reducing Material Usage
The new deodorant's entire design and manufacturing process was designed around a mission to avoid excess material usage. "The miimalist aesthetic really keeps the use of raw materials to a minimum," Hedgepeth explains.
The Dove logo is lasered on the cover of the resuable stainless steel case, which is one example of reducing material usage. Using a label would have required an additional material.
The cartons are made from FSC-graded paper, which means it comes from well-managed forests.
"When it comes to the refill packaging, we do still have to use some plastic due to the need to preserve the freshness of the formulation and maintain the safety of the formula," Hedgepeth says. "...so we continue to use plastic, but we use plastic that is 54% less than what is in a normal Dove stick,” she explains. "
It’s also fully post-consumer recycled plastic. "So less plastic, better plastic, and with a refill system —ideally getting to a system of closed loop," Hedgepeth adds.
To be more precise, the refills use 54% less plastic than regular Dove Zero stick packaging. Of the plastic that is used, 98% percent is made from recycled content. "The intention is to reduce this further as material innovation progresses," says Hedgepeth.
Caring for the planet is a top priority for both Dove and Unilever. The average American produces more than 230 pounds of plastic waste each year – more than in any country on earth—so Dove announced in 2019 that it will reduce its use of virgin plastic by more than 20,500 tonnes per year.
Unilever says this is one of the biggest plastic reduction plans of its kind in the global beauty industry. The amount of virgin plastic Dove will save would be enough to circle the Earth 2.7 times each year.
"We will continue to innovate in this space — and challenge ourselves to create newer, better, and more thoughtfully designed products," says Hedgepeth. She adds, "We are committed to creating a closed-loop economy."
The bio-plastic products have been developed in partnership with Treetop Biopak who specialise in providing innovative compostable packaging solutions
The new range consists of:
Industrially compostable shrink film that’s ideal for packaging of vegetables, bakery, and other foodstuffs as well as bundling multi-packs and as a secondary wrap for packed goods.
Home compostable stretch or cling film made from bio-based renewable sources.
Industrially compostable adhesive tape that is made from bio-based sources and natural gum.
Home compostable bags suitable for fresh produce, bakery, and meat.
Industrially compostable net suitable for a wide range of applications, with superior tear and heat resistance.
Innovative compostable packaging
The bio-plastic products have been developed in partnership with Treetop Biopak who specialise in providing innovative compostable packaging solutions.
Treetop owner Amir Gross, who has more than 15 years’ experience in the packaging industry, says: “Innovations in bio-plastics allow us to offer an ever-growing range of compostable packaging materials.
“Compostable packaging is an excellent circular solution – from plant to pack and then back to compost, to be used for growing new plants. Also, their environmental benefits include a reduced dependency on fossil fuels.”
Compostable bio-plastics will biodegrade if disposed of through home composting or industrial composting, depending on the material. The global bio-plastics market size has an estimated current value of around £7.5 billion and is expected to grow by some 20 per cent over the next five years.
The C-Range brings together Treetop’s knowledge within this market and KM’s wider flexible packaging expertise, international reach, and ability to bring products to market with the highest standards of quality and service.
Similar look and feel to plastic
Manufacturers using the compostable packaging products benefit from a similar look and feel as plastic. They also continue to gain reliable properties that provide protection, presentation, and preservation for both primary and secondary packaging applications.
And, according to a survey by YouGov, more than half of people in the UK say they’d pay more for products with eco-friendly packaging.
KM Packaging’s commercial director Graham Holding said: “The new C-Range of compostable products enhances our overall product portfolio.
“It builds on our core strengths, offering material choice and ensuring the right material is selected for the application. The range helps us to ensure customers always gain the solution that’s tailored to their needs.”