DS Smith Ltd has designed a pack for Bumper Shipper for Jaguar Land Rover. Company required new packaging for individual parts allowing worldwide shipment of the Evoque front bumper. The individual pack is constructed from one piece of Heavy Duty corrugated board which has been designed to elevate and protect vulnerable areas of the product and follow the contours of the bumper which enable each pack to be nested and secured together with clever locking tabs that negate the need for any stitching or taping. To ensure complete product protection, all facing parts of the bumper are protected by a bubble foil envelope bag. Hand hole locations are ergonomically positioned for ease of loading, unloading and delivery. The Bumper Outer Shipper is delivered in kit form to maximise transport utilisation into the packer, the individual bumper wraps, timber posts and bags are placed inside the outer shipper which is then collapsed down for delivery. The shipper consists of a pallet with an outer “pop up” box attached that is quick and easy to assemble with timber corners. This new packaging allows 90 off bumpers to be shipped (125% increase).