Oystar Presents Tomorrows Technology

Business Name: 
Oystar The Process & Packaging Group

Stutensee, march 8, 2011. The leading packaging machine manufacturer oystar will present a completely innovation at interpack 2011 &ndash namely, an ergonomically designed hmi panel with futureoriented technology with which every oystar machine will be equipped from now on. The panel standardizes operation of all of the company&rsquos machines through uniform hardware and software so that customers &ndash no matter which oystar machines they use for manufacturing &ndash now only have to adhere to a single navigation concept. Handling of the panel is intuitive and is performed using a modern multitouch system on widescreen displays 10 to 21 inches. Machine workflows and current messages are systematically displayed and recognized at one glance. The standard hmi can also be configured with optional widgets in order to satisfy individual customer requirements. The new oystar panel is also compatible with all conventional fixtures. This unique control technology was developed in cooperation with all of the oystar subsidiaries. Three in one mixing, granulating and coating in a single machine the process technology specialists oystar hüttlin and oystar manesty got together and came up with a completely new and unique development the laboratory device &ldquosolidlab 1&rdquo combines three process modules into a single machine &ndashpowder mixing, granulating and coating of pellets and tablets. As a result almost the entire manufacturing process for tablets can be covered with just one laboratory device. The concept behind solidlab 1 is based on effective use of periphery, control and measurement data recording combined with intelligent integration of highquality process modules. The principal advantage of this multifunctional installation is based on much lower investment costs for customers. The module for powder mixing consists of a square container with a filling volume of two kilograms which is eccentrically fixed in an open drum. With this mixing principle high mixing qualities can be obtained even for small batches. The fluidized bed is structured like a complete production plant and features all of the typical advantages of oystar hüttlin plants even distribution of the supply air and toroidal material movement through the disk jet distributing tray which with its narrow conical slots ensures that the product remains in the product container during the process and forms a homogeneous fluid bed. The fluidized bed module is available in two sizes so that batches from 0.05 kg to 2 kg are able to be processed. The drum coater insert also operates like its larger brothers, the oystar manesty xl coaters. In addition, oystar manesty and oystar hüttlin will present &bdquosolidlab 2&ldquo. Following the same principle batches from 0,5 kg to 12 kg can be processed. Special value was placed on upward scalability during its development. Solidlab 2 thus represents the smallest element in the scaleup chain before the oystar manesty xl lab 02 &ndash in this case batches from 6 kg to 60 kg can be manufactured in three different drum sizes. The most flexible unicellular filling and wrapping machine for pasty products in addition to these joint developments, new advances from individual oystar brands will also be presented at interpack 2011. For example oystar benhil will present a wrapping machine that also joins this team of record breakers with an output of up to 100 packages per minute and format flexibility from 50 to 1000 g, the new &ldquomultipack 3000&rdquo represents the world&rsquos most flexible singlecell filling and wrapping machine for pasty products. It is available with a cip dosing device and satisfies the highest hygiene standards. In addition, multipack 3000 is remarkable for its precise filling accuracy and a high degree of availability. Thanks to its modular design, it can be set up and reequipped in just a short amount of time, thus making it much more costeffective. The product is fed alternatively by means of a direct connection to the upstream plant with a corresponding exchange of signals, trough with separately driven feed worms or a product hopper with or without press worm. For optimum package output a filling level control device was installed on the dosing unit as well as infinitely variable compression force adjustment of the calibrating station. Subsequent adjustments to the different wrapping materials and formats can be easily performed. Tube filler and cartoning machine for a wide variety of formats format flexibility was also a crucial development criterion in the case of the new tube filling machine from oystar iwk. The new machine fills metal and plastic tubes with a diameter from 10 to 52 mm and a length of 50 to 250 mm. The filling volume ranges from 1 to 300 ml. The tube filler is also not wanting in terms of speed &ndash up to 110 tubes per minute can be manufactured. Like all of the machines from oystar iwk this new tube filler ensures technical precision, features modern control technologies as well as a high level of efficiency &ndash as thus rounds off the range of tube filling machine products in optimum fashion. The degree of flexibility of the machines from oystar iwk in the secondary sterile packaging segment will also be demonstrated at the interpack trade exhibition with the &ldquosc 4&rdquo cartoning machine. Format conversion from a single dose to a hospital pack is displayed several times a day. Whether it is a vial or ampoule with an output of 400 packs per minute or the typical hospital pack with 10 vials &ndash this operation can be realized on the sc 4 in a format changeover time of just ten minutes. As a result users can account for daily requirements both quickly and economically. Stateoftheart technology at the us sites at the same time this year&rsquos industry trade exhibition will be used for initial presentation of the &ldquolegend 120&rdquo continuously working cartoning machine. At the beginning of the development phase of this new machine the project team collected feedback both from the food and cosmetics industries as well as the electronics and consumer industries in order to satisfy the most diverse customer requirements. From pizza cartons to handkerchiefs &ndash the &ldquolegend 120&rdquo is able to economically process all manner of products while achieving speeds of up to 120 cartons per minute with a maximum size of 30 cm and with an even and efficient carton supply. A change in product can be carried out within fifteen minutes. Additionally the &ldquofp 2x8&rdquo cup filling and sealing machine designed for use in the food and dairy industries will be shown. Built according to 3a specifications and fitted with servo drives, the machine can fill up to 38,400 cups per hour and convey them along eight tracks. The &ldquofp 2x8&rdquo is also equipped with a servodriven cip filler as well as a servo hotsealing station and a map system modified atmosphere packaging. All of 12,000 yogurt cups in 2,100 trays in addition, oystar hassia will present an exhibit that is relevant for the dairy industry. The &ldquothm 848&rdquo form, filling and sealing machine ffs packages up to 12,000 yogurt cups per hour and is equipped with a multifunction stamping machine. It is adjustable for both single and duo units as well as for quartet, sextet and octet units with a crease line. The cup decoration is carried out by means of inline labeling, while the cover foil feed is laterally positioned so that the roll change is quick and easy. The yogurt cups filled in the thm 848 are transported in one or more courses to the packaging cell from oystar af via a conveyor belt. A twoaxle robot with suction gripper then takes the products and loads a respective set of 4x6 cups into open trays. The filled trays are finally transported from the packaging cell by means of a belt conveyor and handed over to a gravitytype roller conveyor with manual pickoff unit. Up to 2,100 trays can be furnished per hour.   Compact and universal oystar ercaformseal will likewise present a forming, filling and sealing machine for the dairy industry. The compact machine &ldquoecoform&rdquo is particularly remarkable for its simplified application detailed training in order to operate the machine is not required because with the user manual customers are able to learn its operation themselves. And, because it is designed as a monoblock machine, up to 14,000 cups per hour can be manufactured in the smallest amount of space. Products such as semisolid and agitated yogurt, desserts, jelly or even cream cheese are filled on the machine. The cup sizes range from 5 mg to 150 g. Another exhibit that will be shown at interpack 2011 is a universal rotary filling and sealing machine from oystar hassia india. The &ldquoecocup 785&rdquo fills cups with a volume of up to 500 ml and can be used for a wide variety of products product changes can be performed quickly. Oystar hassia india will also be presenting a new twin bagger with auger filler. The &ldquo180 t&rdquo packs two pouches in parallel on two separate rolls thus saving space and energy. Products in solid dosage forms as well as powders and liquid products can be filled. The machine is available as an intermittently operating and as a continuously operating version. About oystar group oystar &ndash the process & packaging group is one of the world&rsquos leading suppliers of packaging machinery, technology and services. Oystar has extensive process knowhow in the key industries of dairy products, food and consumer, as well as pharmaceuticals and cosmetics. Based in stutensee near karlsruhe, germany, the holding company currently represents 13 manufacturing companies as well as numerous sales and service companies. At present oystar holding employs a workforce of approximately 2,100 worldwide and generated a total of eur 420 million in sales in 2010. Www.oystargroup.compress contactlaura wilmsmöller prtel.         49 0 89 45 20 79 99email      lw@moellerpr.deurl        www.moellerpr.de  

Contact Person: 
Laura Wilms
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