In a significant stride towards enhancing automation in aerospace manufacturing, Henkel has introduced the Sonderhoff DM80 Static Mix, a state-of-the-art dosing system designed to deliver precise mixing and dispensing of highly filled, abrasive, and viscous two-component (2K) structural adhesives. This innovation aims to streamline processes such as liquid shimming in aircraft wing and tail unit assembly, ensuring both efficiency and safety in critical applications.
Revolutionizing Aircraft Assembly
Traditionally, many adhesive applications in aircraft construction have been manual, leading to variability and potential inefficiencies. The DM80 Static Mix addresses these challenges by offering a modular, mobile solution that can be integrated into semi-automated or fully automated production lines. Its compact design allows for easy incorporation into existing manufacturing setups, facilitating a transition from manual to automated processes .
Precision Engineering for Safety-Critical Components
At the heart of the DM80 Static Mix is its advanced mixing head, capable of delivering discharge quantities ranging from 1.0 to 2.5 grams per second. The system supports infinitely variable mixing ratios between 10:1 and 1:10, accommodating a wide range of material requirements. Integrated precision scales enable real-time calibration and dosing verification, ensuring consistent quality in every application .
User-Friendly Interface and Data Logging
Operators interact with the DM80 via a 15.6-inch touchscreen interface, featuring interactive, menu-guided calibration and dosing processes. The system also incorporates comprehensive data logging capabilities, recording material pressures, pump torques, weighing data, correction factors, and alarm events. This level of traceability is crucial for maintaining quality standards in aerospace manufacturing .
Debut at the International Paris Air Show
Henkel is set to showcase the DM80 Static Mix at the upcoming International Paris Air Show, scheduled from June 16 to 22, 2025. Attendees can experience the machine firsthand at Henkel's booth B-42 in Hall 4, where demonstrations will highlight its capabilities in enhancing production efficiency and product quality .
Advancing Aerospace Manufacturing
The introduction of the Sonderhoff DM80 Static Mix represents Henkel's commitment to driving innovation in aerospace manufacturing. By facilitating precise, automated adhesive applications, the system not only improves production throughput but also ensures the reliability and safety of critical aircraft components.