ULMA Packaging has introduced the FM400, a horizontal flow wrap machine engineered to meet the rigorous demands of high-speed Modified Atmosphere Packaging (MAP) for fresh food applications. Capable of producing up to 150 packs per minute, the FM400 sets new standards in speed, sanitation, and versatility.
At the heart of the FM400 is its Long-Dwell sealing head, featuring an advanced orbital movement mechanism that ensures hermetic seals at high speeds. This technology extends product freshness and shelf life by maintaining airtight packaging integrity. The machine's stainless-steel body and vertical plate construction facilitate rigorous cleaning with hot water and chemicals, meeting strict sanitation standards.
Designed for flexibility, the FM400 offers multiple configuration options, including top reel, bottom reel, and side seal versions. It supports a variety of barrier films, such as laminates and shrink films, allowing businesses to package diverse products efficiently while enhancing product presentation and protection.
Operators benefit from a state-of-the-art 10-inch color touchscreen powered by an Industrial PC, providing an intuitive interface with customizable on-screen help and navigation. Optional consumption analysis tools offer insights into energy and material usage, aiding in cost optimization and sustainability initiatives.
The FM400's seamless connectivity with MES, ERP, and SCADA systems synchronizes packaging operations with broader production workflows, enabling enhanced visibility and data-driven decision-making. Remote service capabilities minimize operational interruptions, while Overall Equipment Effectiveness (OEE) monitoring proactively addresses maintenance needs to maximize uptime.
Optional features like the online residual oxygen analysis system ensure precise atmosphere control for sensitive products, while the "Easy-Tape" automatic reel change system reduces downtime and labor requirements. Automatic feeding systems further streamline product handling to maintain consistent high-speed packaging performance.
"The FM400 is focused on addressing real-world challenges faced by fresh food producers, such as maintaining high sanitation standards without compromising speed or flexibility," noted Hugh Crouch, Product Manager at Harpak-ULMA. "Its combination of advanced, high-speed sealing technologies, compatibility with a range of packaging films, improved sanitation, and connectivity along with a modular design makes for a very compelling solution."