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Dhirendra Singh
India Glycols Limited, Delhi

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	Heading : Plant Operations: Flexible Packaging, ex Rollatainers, Tetra Pack India,
	Posted Date : 27-Nov-2006
	Type : Agencies and services
	Country : India
	Description :
	Shiban Lal Kaul : 613, Sector -7, Urban Estate Gurgaon. 122 001 (Haryana) Contact No: +91-124-4071766 Mobile: +91 9871439393 E-mail : shibanlal@yahoo.co.in Summary Experience: Around 25 years total experience at in-charge level in the areas like Production, Maintenance, Materials, Projects, Excise (State & Central), Energy conservation etc. Utilised successfully techniques of World Class Manufacturing for improving plant performance. Currently working as Plant Head & responsible for Plant Operation & Management. Educational Background: B.E. Electrical (Hons.) Regional Engineering College Srinagar, Kashmir Ist with Distinction 1977 Experience Current Job since March 2001: Unit Head 1.0 Organisation RT Packaging Ltd., a unit of M/s Rollatainer Ltd. Pioneer in manufacturing of cartons, packaging machinery & flexible packaging. This organisation has plants at different locations in the country. My unit manufacture Flexible Laminates. The processes involved are Flexo & Gravure Printing, Solvent-base, Solvent-less & water-based Laminations, Extrusion Coating/Lamination , Poly Film Blowing etc. Key result areas are ensuring timely production as per the requirement of the customer with optimum utilisation of material & other resources. Equipment installed in the plant are as under: Gravure Printing (Tecmo Italy), 6 color CI Flexo Printing Press (Schaive Italy), Extrusion coating/ Lamination Line (Er-we-pa, Germany and B & M Switzerland), Solvent-less Lamination (Schaive Italy), Solvent- Based lamination (Expert B,lore India), Blown Film plants (Windsor A,bad India), Pouching Machine (Speedway, Delhi India), Metalliser (Galileo , Italy), Cylinder Engraving System (Datwyler, Switzerland etc Job Responsibility Overall Operation & Management of the Plant, with the functions as Production, Maintenance, Quality, Planning & Sales, Warehousing, Costing, Purchase, Accounts, Personnel & Administration etc, Achievements Increase in customer compliance, Reduction in Wastage & Improvement in quality 2.0 Organisation Tetra Pak India Ltd., Itola erstwhile Hindustan Packaging Company Ltd. This company was manufacturing Printed seven layer laminate of paper, aluminium foil & plastic for the aseptically packing of liquid food. Processes involved were: • 4 Colour (Evers USA) & 6 colour CI Flexo Printing Presses • Tandem Extrusion lamination line comprising of 4 Extruders (Egan USA, John Brown UK, Er-we-pa Germany) • 2 Nos. of finishing lines (IMS Italy) • Utility comprising of Refrigeration plants, Electrical substation, Water System, LPG System, Compressed air System, Material-handling system, Air Handling System etc. 2.1 Period August 2000 to February 2001 Designation Plant Manager Job Responsibility Overall Operation & Management of the plant 2.2 Period October 1993 to August 2000 Job Responsibility Operation & Maintenance of Plant. Compliance of relevant statutory requirement. Achievements Reduction in wastage from 23% (1993) to 9% Reduction in customer compliant from 0.8% to 0.04% Process stabilisation & standardisation Changeover time reduction to 25% compared to 1993 Reduction in energy consumption by 15% in one year. Introduction of SPC & TPM. Introduction of multi skill concept. 2.3 Period May 1984 to September 1993: Asstt/Dy. Manager Job Responsibility Handled Materials/Store, Excise (State & Central), Despatches/ Scrap, and Maintenance & Development of materials handling system. Plant Maintenance (production & Utility). Expansion & Equipment Modification. Industrial Engineering & Energy Conservation. Operation & Maintenance of Utilities. Maintenance of Electronics & Electrical controls of Production. Achievements Handled successfully cases of classification (Central Excise) at Tribunal (CEGAT, Delhi). Reduction in paper transit/handling damage from 2.8% to 0.2%. Reduction in Finish-goods handling & transits loss by mechanisation of loading arrangement & system. Streamlining of scrap handling system. Increase in production by 30% Indigenisation of Spare Parts Streamlining of Maintenance Systems 3.0 Organisation National Dairy Development Board Period Nov. 1980 To May 1984 Designation Apprentice Engineer/Deputy Engineer Job Responsibility Erection & commissioning of Paper Laminating Plant & Maintenance, especially Electronics/Electrical equipment. 4.0 Organisation Televista Electronics Period April 1980 To October 1980 Job Responsibility Testing of TV Course Attended Course Institution Duration Managerial Skills for Technical Persons NITIE Bombay 2 Weeks Management Development Programme IIM, Ahmedabad 4 Weeks Human Resource Management ASCII, Hyderabad 2 Weeks Consulting Skills NDDB, Anand 1 Week Total Quality Management IRMA, Anand 1 Week Others courses attended: Total Quality Management, Statistical Technique, Total Productive Maintenance, Maintenance Management, ISO-9000, Internal Customer, Auditing Skills, and Role of HRD Managers in 2000Millennium, etc. Foreign Visits: Visited Tetra Pak Singapore in 1987 Visited Tetra Pak Pakistan, Lahore in 1988. Professional Membership Member of Institution of Engineers Qualified Chartered Engineer. Personal Data: Father’s name : Late Sh Arjan Dev Kaul Date of Birth : 11.08.52

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